Explosion Proof Mini Split Air Conditioners

Mini splits have become the most affordable way to put explosion-proof cooling into a hazardous location. They have effectively replaced window units as the budget-friendly entry point for classified spaces — delivering reliable cooling at a price point that makes compliant HVAC accessible for small enclosures, shelters, and control rooms.

A mini split is exactly what the name implies: the system is split into two sections. A compact indoor evaporator head mounts on a wall or ceiling inside the classified space. An outdoor condenser unit mounts on an exterior wall, rooftop, or ground pad outside. The two sections are connected by refrigerant lines that run through a small penetration in the wall.

We modify mini splits from major manufacturers to meet your exact hazardous location classification — Class 1 or Class 2, Division 1 or Division 2, any group. Each section is independently rated to match the classification on its side of the wall.

Explosion proof mini split components — wireless remote (YBE1FB1F), wall-mounted evaporator section, and outdoor condenser section


Why Mini Splits Are the New Affordable Option

Window units were historically the least expensive path to explosion-proof cooling. Due to recent refrigerant standard changes, explosion-proof window units are currently unavailable industry-wide — the components needed to modify them to hazardous location standards cannot be sourced under the new refrigerant regulations.

Mini splits have stepped into that role and, in many ways, are a better product for the application:

Affordability. Mini split modifications start at price points comparable to where window units were, making them the most cost-effective explosion-proof cooling option available today.

Higher efficiency. Modern mini splits use inverter-driven compressors that are significantly more energy-efficient than the fixed-speed compressors in traditional window units. Lower operating costs over the life of the equipment.

Quieter operation. The compressor is in the outdoor unit, so the indoor head runs quietly — an advantage in control rooms where operators spend extended shifts.

Flexible capacity range. Mini splits are available from small fractional-ton units up to multi-ton capacities, covering the same range window units served and beyond.

Easier installation in retrofit situations. The indoor head mounts on any wall or ceiling surface. The refrigerant line penetration through the wall is small — typically a 3-inch hole rather than the large rectangular opening a window unit or wall-mount requires. This makes mini splits practical for structures where cutting a large wall opening is difficult or undesirable.


The Trade-Off: Indoor Space

The one thing a mini split requires that a Bard wall-mount does not is interior space. The indoor evaporator head — typically a slim rectangular unit — mounts on a wall or hangs from the ceiling inside the classified space. It is compact and usually installs high up near the ceiling where it is out of the way, but it does take up some interior real estate.

For most applications, this is not a problem. Control rooms, instrument shelters, and equipment enclosures typically have available wall or ceiling space for the indoor head.

If interior space is truly at a premium — for example, a tightly packed MCC building where every wall is occupied by equipment — a Bard wall-mount unit is the better choice. Bard wall-mounts are completely self-contained on the exterior of the building. You only need to cut a supply and return air opening through the wall for air circulation. Nothing protrudes into the interior space.


What We Modify

The explosion-proof modification process for a mini split covers both sections:

Indoor head (evaporator) — The fan motor is replaced with an explosion-proof rated motor certified for your Class, Division, and Group. All electrical connections, control boards, and wiring are enclosed in explosion-proof rated housings with sealed penetrations. Rigid metallic conduit replaces any standard wiring.

Outdoor unit (condenser) — Compressor, condenser fan motor, and all electrical components are replaced or enclosed with explosion-proof rated hardware. When the outdoor unit sits in a non-classified area, this section may not require full explosion-proof modification — reducing cost.

Refrigerant lines and wall penetration — All connections through the classified boundary are sealed per NEC requirements. Sealing fittings prevent flame propagation through the line penetration.

Controls — Thermostat, disconnect, and control wiring are rated for the classified environment. Standard wireless or IR remotes are replaced with hardwired, rated controls.

Documentation — Full documentation package for maintenance records and compliance files.


Classification Options

We modify mini splits for any hazardous location classification:


Technical Specifications

Our explosion-proof mini splits are built on a foundation of premium R32 refrigerant DC inverter technology. Performance specifications below are for the 24,000 BTU/h heat pump model — other capacities (9,000 / 12,000 / 18,000 / 30,000 / 36,000 BTU/h) follow the same engineering platform with proportional sizing.

System Performance — 24,000 BTU/h example

SpecificationValue
Cooling capacity (rated @ 95°F)24,000 BTU/h
Cooling capacity (variable inverter range)5,800 – 26,270 BTU/h
Heating capacity (rated @ 47°F)24,000 BTU/h
Heating capacity (variable inverter range)5,400 – 26,600 BTU/h
Heating capacity @ 17°F19,200 BTU/h
Heating capacity @ 5°F15,700 BTU/h
SEER219.0
EER211.9
HSPF28.5
COP @ 5°F1.75
Cooling temperature range0°F to 118°F
Heating temperature range−13°F to 75°F
RefrigerantR32 (next-gen low-GWP)

Indoor Unit

SpecificationValue
Air flow (min – max)412 – 677 CFM
Sound pressure level (min – max)36 – 51 dB(A)
Dehumidification5.28 pt/hr
Indoor fan typeCrossflow, 6 speeds
External dimensions (W × H × D)49-9/16” × 13-7/64” × 9-11/16”
Net weight45.1 lbs
MountingWall-mounted (cassette available on request)

Indoor unit dimensions and wall-mount bracket — engineering drawing with W × H × D measurements

Outdoor Unit

SpecificationValue
CompressorGREE G20 single-cylinder, 1-stage inverter
Sound pressure level58 dB(A)
External dimensions (W × H × D)37-23/32” × 25-63/64” × 15-53/64”
Net weight93.7 lbs
Outdoor fin coatingAcrylic-resin / anti-corrosive (blue, 500 hrs salt spray tested)
Operating range−13°F to 118°F (with intelligent preheating + basepan heater)

Outdoor condenser unit dimensions — engineering drawing with W × H × D measurements

Refrigerant Piping

SpecificationValue
Line set size (liquid – gas, flared)1/4” – 1/2”
Refrigerant charge (R32)42.3 oz
Additional charge0.1 oz/ft
Pre-charge length25 ft
Pipe length (min – max)10 – 131 ft
Maximum pipe elevation82 ft

Electrical

SpecificationValue
Power supply208 – 230V / 1 PH / 60 Hz
Voltage range (min – max)187 – 253V
Rated current (cooling)11 A
Rated current (heating)12 A
MOCP20 A
MCA15 A
Main power wire sizePer local code
Interconnecting wire size14/4 AWG
Indoor unit powerPowered by the outdoor unit

Features & Function Summary

Compressor / system technology:

Wireless remote controller (YBE1FB1F) functions:


Installation Requirements

Proper clearances and installation are critical for both performance and serviceability. The diagram below is the XP Climate Control general arrangement (GA) drawing for ductless mini split installation:

Mini split installation general arrangement drawing showing wall pipe, wall hook bracket, clearances, and condensate drainage details

Minimum clearances:

LocationClearance
Indoor unit, above (ceiling)6” minimum
Indoor unit, sides (walls)12” minimum
Outdoor unit, sides20” minimum
Outdoor unit, back / electrical access side20” minimum from wall
Outdoor unit, front (service access)24” minimum
Outdoor unit, below (ground)2” minimum elevation

Installation notes:


Pricing

We publish our pricing because most competitors won’t. Below are current list prices on our explosion proof mini split heat pumps — R-32 refrigerant, single zone, 208–230V / 1ph / 60Hz — across all four common classification tiers.

Configurations. Each unit is available in three modification scopes:

Reading the model number: EP-MS[BTU]HP-[Class]-[Div]-[Group]-([Scope])-216-1Z [BTU] = capacity in thousands · [Class]-[Div] = 1-2 (Div 2) or 1-1 (Div 1) · [Group] = X (Groups C, D) or B (Groups B, C, D) · [Scope] = I / E / IE · 216 = 208–230V/1ph/60Hz · 1Z = wall-mount (cassette = 1CAS)

Class 1, Division 2 — Groups C & D

The most common classification at oil refineries, petrochemical plants, and natural gas facilities.

Model NumberCapacityConfigurationList Price
EP-MS9HP-1-2-X-(I)-216-1Z9,000 BTUInterior only$11,988
EP-MS9HP-1-2-X-(E)-216-1Z9,000 BTUExterior only$15,335
EP-MS9HP-1-2-X-(IE)-216-1Z9,000 BTUInterior + Exterior$16,982
EP-MS12HP-1-2-X-(I)-216-1Z12,000 BTUInterior only$12,598
EP-MS12HP-1-2-X-(E)-216-1Z12,000 BTUExterior only$15,945
EP-MS12HP-1-2-X-(IE)-216-1Z12,000 BTUInterior + Exterior$17,592
EP-MS18HP-1-2-X-(I)-216-1Z18,000 BTUInterior only$15,518
EP-MS18HP-1-2-X-(E)-216-1Z18,000 BTUExterior only$18,865
EP-MS18HP-1-2-X-(IE)-216-1Z18,000 BTUInterior + Exterior$20,512
EP-MS24HP-1-2-X-(I)-216-1Z24,000 BTUInterior only$16,767
EP-MS24HP-1-2-X-(E)-216-1Z24,000 BTUExterior only$20,114
EP-MS24HP-1-2-X-(IE)-216-1Z24,000 BTUInterior + Exterior$21,761
EP-MS30HP-1-2-X-(I)-216-1Z30,000 BTUInterior only$17,109
EP-MS30HP-1-2-X-(E)-216-1Z30,000 BTUExterior only$20,456
EP-MS30HP-1-2-X-(IE)-216-1Z30,000 BTUInterior + Exterior$22,103
EP-MS36HP-1-2-X-(I)-216-1Z36,000 BTUInterior only$17,984
EP-MS36HP-1-2-X-(E)-216-1Z36,000 BTUExterior only$21,331
EP-MS36HP-1-2-X-(IE)-216-1Z36,000 BTUInterior + Exterior$22,978

Class 1, Division 2 — Groups B, C & D

Adds hydrogen and other Group B materials to Groups C & D coverage.

Model NumberCapacityConfigurationList Price
EP-MS9HP-1-2-B-(I)-216-1Z9,000 BTUInterior only$12,258
EP-MS9HP-1-2-B-(E)-216-1Z9,000 BTUExterior only$15,605
EP-MS9HP-1-2-B-(IE)-216-1Z9,000 BTUInterior + Exterior$17,252
EP-MS12HP-1-2-B-(I)-216-1Z12,000 BTUInterior only$12,868
EP-MS12HP-1-2-B-(E)-216-1Z12,000 BTUExterior only$16,215
EP-MS12HP-1-2-B-(IE)-216-1Z12,000 BTUInterior + Exterior$17,862
EP-MS18HP-1-2-B-(I)-216-1Z18,000 BTUInterior only$15,788
EP-MS18HP-1-2-B-(E)-216-1Z18,000 BTUExterior only$19,135
EP-MS18HP-1-2-B-(IE)-216-1Z18,000 BTUInterior + Exterior$20,782
EP-MS24HP-1-2-B-(I)-216-1Z24,000 BTUInterior only$17,037
EP-MS24HP-1-2-B-(E)-216-1Z24,000 BTUExterior only$20,384
EP-MS24HP-1-2-B-(IE)-216-1Z24,000 BTUInterior + Exterior$22,031
EP-MS30HP-1-2-B-(I)-216-1Z30,000 BTUInterior only$17,379
EP-MS30HP-1-2-B-(E)-216-1Z30,000 BTUExterior only$20,726
EP-MS30HP-1-2-B-(IE)-216-1Z30,000 BTUInterior + Exterior$22,373
EP-MS36HP-1-2-B-(I)-216-1Z36,000 BTUInterior only$18,254
EP-MS36HP-1-2-B-(E)-216-1Z36,000 BTUExterior only$21,601
EP-MS36HP-1-2-B-(IE)-216-1Z36,000 BTUInterior + Exterior$23,248

Class 1, Division 1 — Groups C & D

For areas where flammable gases or vapors are present under normal operating conditions.

Model NumberCapacityConfigurationList Price
EP-MS9HP-1-1-X-(I)-216-1Z9,000 BTUInterior only$12,663
EP-MS9HP-1-1-X-(E)-216-1Z9,000 BTUExterior only$16,010
EP-MS9HP-1-1-X-(IE)-216-1Z9,000 BTUInterior + Exterior$17,657
EP-MS12HP-1-1-X-(I)-216-1Z12,000 BTUInterior only$13,273
EP-MS12HP-1-1-X-(E)-216-1Z12,000 BTUExterior only$16,620
EP-MS12HP-1-1-X-(IE)-216-1Z12,000 BTUInterior + Exterior$18,267
EP-MS18HP-1-1-X-(I)-216-1Z18,000 BTUInterior only$16,193
EP-MS18HP-1-1-X-(E)-216-1Z18,000 BTUExterior only$19,540
EP-MS18HP-1-1-X-(IE)-216-1Z18,000 BTUInterior + Exterior$21,187
EP-MS24HP-1-1-X-(I)-216-1Z24,000 BTUInterior only$17,442
EP-MS24HP-1-1-X-(E)-216-1Z24,000 BTUExterior only$20,789
EP-MS24HP-1-1-X-(IE)-216-1Z24,000 BTUInterior + Exterior$22,436
EP-MS30HP-1-1-X-(I)-216-1Z30,000 BTUInterior only$17,784
EP-MS30HP-1-1-X-(E)-216-1Z30,000 BTUExterior only$21,131
EP-MS30HP-1-1-X-(IE)-216-1Z30,000 BTUInterior + Exterior$22,778
EP-MS36HP-1-1-X-(I)-216-1Z36,000 BTUInterior only$18,659
EP-MS36HP-1-1-X-(E)-216-1Z36,000 BTUExterior only$22,006
EP-MS36HP-1-1-X-(IE)-216-1Z36,000 BTUInterior + Exterior$23,653

Class 1, Division 1 — Groups B, C & D

Maximum classification coverage including hydrogen-rich Group B environments.

Model NumberCapacityConfigurationList Price
EP-MS9HP-1-1-B-(I)-216-1Z9,000 BTUInterior only$12,933
EP-MS9HP-1-1-B-(E)-216-1Z9,000 BTUExterior only$16,280
EP-MS9HP-1-1-B-(IE)-216-1Z9,000 BTUInterior + Exterior$17,927
EP-MS12HP-1-1-B-(I)-216-1Z12,000 BTUInterior only$13,543
EP-MS12HP-1-1-B-(E)-216-1Z12,000 BTUExterior only$16,890
EP-MS12HP-1-1-B-(IE)-216-1Z12,000 BTUInterior + Exterior$18,537
EP-MS18HP-1-1-B-(I)-216-1Z18,000 BTUInterior only$16,463
EP-MS18HP-1-1-B-(E)-216-1Z18,000 BTUExterior only$19,810
EP-MS18HP-1-1-B-(IE)-216-1Z18,000 BTUInterior + Exterior$21,457
EP-MS24HP-1-1-B-(I)-216-1Z24,000 BTUInterior only$17,712
EP-MS24HP-1-1-B-(E)-216-1Z24,000 BTUExterior only$21,059
EP-MS24HP-1-1-B-(IE)-216-1Z24,000 BTUInterior + Exterior$22,706
EP-MS30HP-1-1-B-(I)-216-1Z30,000 BTUInterior only$18,054
EP-MS30HP-1-1-B-(E)-216-1Z30,000 BTUExterior only$21,401
EP-MS30HP-1-1-B-(IE)-216-1Z30,000 BTUInterior + Exterior$23,048
EP-MS36HP-1-1-B-(I)-216-1Z36,000 BTUInterior only$18,929
EP-MS36HP-1-1-B-(E)-216-1Z36,000 BTUExterior only$22,276
EP-MS36HP-1-1-B-(IE)-216-1Z36,000 BTUInterior + Exterior$23,923

Cassette-style evaporator (ceiling-recessed, 4-way air discharge) is available as an alternative to the standard wall-mount head — model suffix 1CAS instead of 1Z, quoted upon request.

Required Accessories

Every mini split installation requires line set, mounting bracket, and surge protector. These are not optional and not included in the unit pricing above:

Part NumberItemDescriptionApplies toPrice
LS14381230144CLine SetRefrigerant lines9,000–12,000 BTU$496
LS14121230144CLine SetRefrigerant lines18,000–24,000 BTU$493
LS14581230144CLine SetRefrigerant lines30,000–36,000 BTU$534
REC87733Condenser BracketWall-mount bracket, 176 lb capacityAll capacities$189
DTK120240CMSurge Protector120/240 CM+ surge protectorAll capacities$93

What’s Included

Every explosion proof mini split heat pump we ship includes:

Indoor section (evaporator):

Outdoor section (condenser):

Documentation and testing:


Lead Time and Quote Validity


Get a Firm Quote

The prices above are list pricing for standard configurations. Volume orders, custom requirements (Phenicon coating, stainless enclosures, special mounting, redundant systems), and Class 2 dust applications are quoted individually.

Call (844) 925-5668 or submit a quote request — we’ll send firm written pricing within 24–48 hours for standard configurations.

See our full pricing guide for pricing on other unit types and what drives cost overall.


Mini Split vs. Bard Wall-Mount: Which One?

This is the most common question we get from customers who previously would have chosen a window unit. Here is how to decide:

Choose a mini split if:

Choose a Bard wall-mount if:

Not sure? Call us at (844) 925-5668 — we can help you figure out the right approach for your specific application in a 10-minute conversation.


Mini Split vs. Full Split System

Mini splits and full split systems both separate the indoor and outdoor components, but they serve different applications:

Mini splits are designed for smaller cooling loads — typically up to 2–3 tons. The indoor head is compact and wall or ceiling mounted. Installation is simpler and cost is lower.

Full split systems are designed for larger cooling loads — 3 tons and up, with no practical upper limit. The indoor unit is a larger air handler that may require floor space or a dedicated mechanical closet. Installation is more complex and cost is higher.

If your cooling load is under 3 tons, a mini split is almost always the better value. Above 3 tons, a full split system becomes necessary.


Corrosion Protection Options

For mini splits installed in corrosive environments — offshore platforms, wastewater treatment plants, coastal facilities, or chemical plants — we offer Phenicon coating, an industrial-grade Sherwin-Williams epoxy novolac applied to the entire unit. Standard coated coils are also available for moderately corrosive environments.


Request a Quote

Tell us your classification, approximate cooling load, and whether the outdoor unit is in a classified area. We will have a quote back to you within 24–48 hours.

Call (844) 925-5668 or request a quote online.


Any Brand Mini Split — Modified to Your Spec

We modify mini splits from any manufacturer — Mitsubishi, Daikin, Fujitsu, LG, Samsung, Carrier, Lennox, and others. As an independent modifier, we’re not locked into a single brand. If your facility has a preferred manufacturer or an existing mini split that needs hazardous location conversion, we can retrofit it to your exact Class, Division, and Group specification.


Ready to Get a Quote?

Tell us your classification and BTU requirement — we'll have a number back to you in 24–48 hours.

(844) 925-5668

Or request a quote online